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Workshop Service and Repair Manual for all power variants of the D1 D2 Volvo Penta engines. Remove saltwater pump 4 bolts and hose between salt water pump and fuel cooler.
Mercruiser Complete Drive Units.
Volvo penta injector removal tool. No special tools are needed for removing the injector. If you disturb the copper sleeve it sits in a special tool is needed to fit a new copper sleeve. If this is the case its probably cheaper to ask a Volvo mechanic to do it for you.
I do but have it but bent it trying to remove a stuck injector. The tool is only usable now if its modifiedreinforced let me know if you still want it. I ended up removing the head with injectors intact and the machine shop used a slide hammer to get them out.
The injectors were rebuilt and the head got new injector sleeves. Volvo Penta Fuel Injector Removal and Cleaning - YouTube. I have replaced volvo penta injectors you reaaly dont need a puller i use a few small pry bars and wedge them under the holding clamp use vast amount of w-40 or pb plaster if they are stuck in the injector cups you can pull the stud that holds the injector clamp and use a wrench on the small flats and twist out the injector make sure you look at the injector cup while.
1 Lubricate 88880057 Thread tap M9 with grease in order to prevent swarf from falling into the cylinder. Screw the thread tap at least 5 mm into the copper sleeve using 9998252 Thread cutting tool. 2 Remove tool 9998252 Thread cutting tool.
Injector Sleeve RemoverInstaller - for Volvo FM Item s need Lubrication. A specially designed kit that allows the copper unit injector sleeves to be extracted from the top of the cylinder head on the engine. Volvo FM truck engines.
This is normally due to some one trying to remove a stuck injector and because they are jacking against the head they also move the copper injector pocket. There is a correct tool for this which puts a slotted plate between the injector body and sleeve and this causes the jacking force to react against the sleeve and so not move it. Before spending anymore money for those parts you need to remove the fuel from the tank and remove the tank and clean it.
The repair facility should have done a fuel sample test. The fuel pump could be damaged. Then put in fresh fuel a new fuel filter and see how it runs.
The injectors can be spray tested to see how they are working. Marine Tech Tools Bearing Carrier Remover Volvo Penta Bearing Carrier Removal Tool Volvo Penta Carrier Bearing Tool Replaces. Volvo Penta 3850707 8400 84.
A set of special tools designed to replace the fuel injector cup trucks VOLVO Model FM12. The set comes with a special device which is used to replace the injector pump cups. Also will remove injector cups in the MACK MP7 MP8 MP9 and MP10.
Only use included adapters labeled 4 5 for stainless steel cup 85137065 21515329 21401136. Remove engine belt. Remove saltwater pump 4 bolts and hose between salt water pump and fuel cooler.
Remove hoses between fuel cooler and HX and charged air cooler including all necessary electronic lines. I also removed the fuel filter assembly 2 bolts on the top the oil dipstick also attaches here. Gimbal Bearing Puller Remover Bearing Installer Enigne Alignment Tools Set for Mercruiser Alpha Alpha 1MR BravoOMC and Volvo.
50 out of 5 stars. Oni Tools Injector Sleeve Cup Nozzle Tube Installer for Volvo Mack Truck 88800513 Alternative Used on 85137065 21515329 85104134 Stainless Steel Conical and Brass Cups. To install the pump some special tools will be needed which basically means a dial indicator gauge and a adaptor tool that holds the dial indicator onto the pump.
Dont panic these tools can be hired these days and the kit sets are available on line Amazon for these Bosch VEVF injection pumps and are cheap and easily available for around 50-70. Using thespecial tool pn 884839. Never removethe pin by punching it out this can verywell bendbracing the camshaft.
Remove the screws on the transmission cover and pull it straight outwards. The max-volume-screw 1 andthe max-rev-screw 2 areset by Volvo Penta and must never bechanged since this will affect the engine output. Setting injection pump BOSCH VE VAG VOLVO etc.
Setting injection pump BOSCH VE VAG VOLVO etc. 60 cm length of 15mm copper pipe with sandpaper taped to the bottom other end taped to a drill. Injector itself bottom end smeared with Svitol and bicarbonate of soda to act as a cutting paste top end taped to a drill Used tools in turn until I had a perfectly flat bottom end on the injector.
Orbitrade 11613 Injector Sleeve Kit for Volvo Penta Diesel Engines. ORB-11613 Orbitrade Marine injector sleeve kit designed to replace Volvo part number 889970. The injector nozzle sleeve is supplied with a gasket seal.
The tool is used to remove injector sleeves on Volvo Penta diesel engines such as the 2000 series 2001-2003T. We are now offering a new tool to replace the expired one. The price on this item is 350 and you can order it online by clicking on the following link 884541.
Volvo Complete Lower Units. Mercruiser Complete Drive Units. Mercruiser Complete Upper Units.
Mercruiser Complete Lower Units. Volvo Transom Shield Assemblies. Workshop Service and Repair Manual for all power variants of the D1 D2 Volvo Penta engines.
This workshop manual set covers every component service and repair procedure in full Volvo Penta factory specification with clear concise step by step photographs and technical drawings for the D1 D2 engines with torque setting values throughout where required for. Workshop Manual A Engine unit 2 0 MD6A MD7AAB Volvo PentaCustomer SupportDept 42200SE405 08 Workshop Manual Marine diesel engines MD6A MD7A ContentsSafety Precautions 2General information 5Repair methods 8MD7A 9Repair instructions 10Electrical system 30Special Tools 34Technical Data 35 1Safety Check that the warning information decals onThis workshop manual contains technical data the product are always clearly and repair instructions for Volvo Penta. Details about VOLVO PENTA NEW OEM 9998254 INJECTOR NOZZLE CUP SLEEVE REMOVER INSTALLER TOOL.
Be the first to write a review. VOLVO PENTA NEW OEM 9998254 INJECTOR NOZZLE CUP SLEEVE REMOVER INSTALLER TOOL. Approximately AU 9450 including postage.
Orbitrade Marine injector sleeve kit designed to replace Volvo part number 861688. The injector nozzle sleeve is supplied with a gasket seal. It is suitable for the following Volvo Penta diesel engine models.
KAD44P-A KAMD44P-A KAD44P-B KAD44P-C KAMD44P-C KAD300-A KAMD300-A.